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automatic foil stamping and die cutting machine-0

AUTOMATIC FOIL STAMPING AND DIE CUTTING MACHINE

Model:MSTL-780/930/1080  

Introduction

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01. Usage

      

This machine mainly carries out hot stamping, embossing, die-cutting, creasing and hot die-cutting on the surface of paper and plastic sheet. 
They are used for hot stamping all kinds of colored aluminum foil and embossing or die cutting different kinds of pictures, clothing ticketing, greeting cards, trade mark, books cover, note book, packaging cartons, paper boxes, paper bags, Cork pad, folders, and other high grade decoration and printing materials, etc. 

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02. Consumable

    

Hot foil
Hot foil plate

    

03. Specification

     

1

Model

MSTL-780

MSTL-930

MSTL-1080

2

Max paper size

780mm×560mm

930mm×660mm

1080mm×780mm

3

Min paper size

200mm×200mm

300mm×300mm

350mm×350mm

4

Foil stamping size

720mm×500mm

870mm×600mm

1020mm×720mm

5

Paper pile of feeding

700 mm

700 mm

750mm

6

Paper pile of collecting

160 mm

160 mm

160mm

7

Paper thickness

120g-2000g / m²

120g-2000g / m²

150g-2000g/㎡

8

Hot stamping accuracy

±0.1mm

±0.1mm

±0.1mm

9

Running max speed

Speed could adjustment

1500 s/h

1800s/h (1800g Grey board)

2800 s/h

1500 s / h

1800s/h (1800g Grey board)

2500 s / h

1,500-2,000pcs/h

10

Air pump

40 m3/h

40 m3/h

40 m3/h

11

Stand by power

15kw

16kw

20kw

12

Heating plate power

8 kw

10kw

12kw

13

Electric plate area

4

4

6

14

Working power(kw)

8kw

10kw

10kw

15

Max pressure

110×10 4

200×10 4

200×104 N

16

Vertical foil axle

2

2

2

17

Horizontal foil axle

2

2

2

18

Machine weight

6000 kg

7500 kg

9000kg

19

Dimension

3850×1920×2200mm

4120×2100×2300mm

4230×2270×2280mm

20

Loading suggestion

20” container

20” container

20” container

21

Touch screen supports multilingualism

Touch screen supports multilingualism

Touch screen supports multilingualism

Touch screen supports multilingualism

22

Machine noise(db)

<77db

<77db

<77db

   

04. Feature Highlights

      

Hot stamping accuracy ±0.1mm; 
Dual purpose hot stamping and die cutting;
Avoid safe accidents caused by manual paper placement, reduce labor intensity and improve production efficiency.

   

05. Details 

     

Two sets of transverse aluminum running devices and two sets of longitudinal aluminum running devices save the use of aluminum foil.

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Automatically calibrate the separation and connection position of the paper feeding and collection unit.

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The "PUSH" and "PULL" actions of the separation and connection of the paper feeder unit are controlled by the air cylinder to improve the use experience of the operators

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The servo motor controls the pressure adjustment. The pressure can be adjusted through the touch screen keys (the left and right pressure adjustment are more flexible) and supports minor pressure adjustment. (the pressure adjustment range is ± 2mm, and the minor adjustment is based on the process effect.) The factory pressure settings is 25mm, the setting range is 23-27mm, the thickness of honeycomb plate is 18mm, and the thickness of bronzing plate is 6-7mm. Therefore, the factory settings is 25mm. 4 languages can choose.

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The automatic lubrication system adopts the intermittent oil filling mode of oil pump, and the mechanical lubricating oil can be recycled and filtered.

The aluminum foil pressing roller is controlled by air cylinder, the pressure is uniform without slipping, and the foil running is stable.

Fixed installation of longitudinal and transverse four groups of aluminum foil components, all of which are designed with pull back action, so as to improve the smooth movement of aluminum foil and improve the accuracy of bronzing.

The maximum speed of the machine can reach 2500s/h after the upgrading of the paper conveying manipulator and the paper collecting manipulator.

180-500g paper card, normal operation speed 2200s/h;

The working speed of 2000g gray board (paperboard within 2.5mm) is about 1800s/h.

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The main structures such as the separation structure of the paper feeding unit and the host, paper separation device, control cam etc have been upgraded and improved. At present, this machine is the most recognized vertical automatic hot stamping die-cutting machine by domestic customers;

Pneumatic clutch, sensitive and stable action;

The fixing method of bronzing plate adopts honeycomb plate, which is flexible and convenient to install;

Automatic foil stamping machine usually uses laser engraving copper plate, with a thickness of 6mm, which is directly locked on the honeycomb plate.

The manual foil stamping machine usually uses corrosion zinc plate with a thickness of 1.5-2.0mm. The surface of honeycomb plate is first installed with 4mm aluminum plate, and then the zinc plate is adhered to the surface of aluminum plate.

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The die-cutting dies and honeycomb plate are locked by electric plate frame to save the time of function conversion operation;

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German Baker oil-free rotary vane compound vacuum pump.

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Electric control 

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One skilled operator and one general worker can operate three machines, which greatly improves the production efficiency.

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06. Main configuration list 

   

Model

Name

 

Brand

Addition

1

5SY6332-7CC

Circuit breaker 

1

Siemens

Germany

2

5SY6316-7CC

Circuit breaker 

1

Siemens

Germany

3

5SY6225-7CC

Circuit breaker 

1

Siemens

Germany

4

5SY6232-7CC

Circuit breaker

1

Siemens

Germany

5

5SY6110-7CC

Circuit breaker 

1

Siemens

Germany

6

MY2NJ DC24V

Relay

14

OMRON

Japan

7

PYF-08A

Relay socket

14

OMRON

Japan

8

MY4NJ DC24V

Relay

1

OMRON

Japan

9

PYF-14A

Relay socket

1

OMRON

Japan

10

HCA8C-4PG

Heating module

1

Delta

Taiwan China 

11

3TB4222   220V

contractor 

2

Siemens

Germany

12

3TB4022   220V

AC contractor 

10

Siemens

Germany

13

3TF47     220V

AC contractor 

1

Siemens

Germany

14

3UA5940-1F(5-10A)

AC contractor 

2

Siemens

Germany

15

SSR-40  DA

Solid-state relay

4

Taiwan FOTEK

Taiwan  

16

NSC60E3060

Breaker 

1

Schneider

France 

17

NSC100ROTE

breaker accessories

1

Schneider

France 

18

Z-15HW24-B

Inching switch

5

OMRON

Japan

19

Z-15GQ22-B

Limit switch

5

OMRON

Japan

20

Z15GD-B

Limit switch 

1

OMRON

Japan

21

E6B2-CWZ6C 2000P/R

Encoder

1

OMRON

Japan

22

XCKN2145P20 C

Limit switch

1

Schneider

France

23

ZB2BA2C

Control button

14

Schneider

France

24

ZB2BD2C

Control button

6

Schneider

France

25

ZB2BW33C

Control button

4

Schneider

France

26

ZB2BWB31C

Control button

4

Schneider

France

27

ZB2BZ101C

Control button

23

Schneider

France

28

ZB2BZ102C

Control button

2

Schneider

France

29

ZB2BA4C

Control button

4

Schneider

France

30

ZB2BC4C

Control button

2

Schneider

France

31

ZB2BG2C

Control button

1

Schneider

France

32

HCA8-40X40YT-A

PLC

1

HCFA

Quzhou China

33

HCA8C-4PG

Pulse positioning module

1

HCFA

Quzhou China

34

HCA8C-CNV5V-TX2N

Expansion module

1

HCFA

Quzhou China

35

HCA8C-8EX

CPU 

1

HCFA

Quzhou China

36

TP2510-E

Touch screen 

1

HCFA

Quzhou China

37

1.5KW

Servo motor

3

HCFA

Quzhou China

38

750W

Servo motor 

4

HCFA

Quzhou China

39

E3ZG-D61-S

Photoelectric switch

2

OMRON

Japan

40

E2B-M18KN10-WZ-C1

Sensor

1

OMRON

Japan

41

DTE10T+V20

Heating module

1

Delta 

Taiwan China

42

RXLG-300W 50Ω

Resistor

1

Langwo

China Tianjin

43

AT500-T3-5.5KW

Frequency converter 

1

JACT 

Wuxi China

Functions and details are constantly upgraded, The above configuration is subject to change without prior notice

   

07. Who are we? 

   

Professional Manufacturing:

A strong enterprise focused on the production of grooving machine.

Innovative Services:

A service-oriented company dedicated to researching paper surface processing technologies and providing diversified solution services.

Thoughtful Cooperation

A comprehensive supplier committed to offering equipment support, optimizing printing processes, and providing high-cost-performance consumables for customers.

Workshop

Focus on Specialization:Concentrate on a single product category to create more competitive and professional products.

Complete Specifications: Meet diverse needs and cover a wide range of industry applications.

Vertical Technology: Deepen every production process to continuously enhance technological standards.

Professional Leadership: Focus on excellence, with craftsmanship creating a benchmark for quality. 

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Packaging & shipment:

Across the ocean, from inside to outside, full protection is provided to ensure the safe and timely delivery of goods.

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08. Who we serve?

     

Printing and packaging machinery traders
Cargo import and export trading company
Paper mills
paper offset printing plant
label flexographic printing plant
cardboard box manufacturer
corrugated box manufacturer 
color box carton manufacturer
card tag manufacturer
book and magazine manufacturer
paper product container manufacturer 
Bakery packaging box manufacturer
plastic sheet product packaging manufacturers
Paper products processing enterprises 

   

09. Why choose us?

               

Quality endorsement

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Cargo shipped all over the world, global logistics support!

NCN machining center

Stable quality starts with parts processing.

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Team

CEO:

With more than 19 years of experience in the field of paper printing and packaging equipment, he is good at formulating efficient process solutions and is an industry expert.

Technical Supervisor:

Senior electrical engineer and senior mechanical engineer, with more than 15 years of rich experience and superb technology, providing solid guarantee for equipment research and development and optimization.

Sales Manager:

Engaged in export trade services for more than 10 years, he is not only familiar with printing and packaging processes, but also good at providing customers with efficient services, saving time and cost.

QC Manager:

All equipment has been strictly debugged in the production workshop before leaving the factory, strictly controlling the quality, ensuring that the random accessories are complete and the parts are rust-proofed, and striving to ensure that customers can use it without worries.

Equipment Salesman:

Proficient in the company's SOP process, with keen insight into needs, and can quickly recommend efficient production solutions to customers.

Order Follow-up Personnel:

Full-process dynamic service expert. From production order production and verification, follow-up of production progress, provision of inspection videos, to supervision of safe loading and shipment of goods, ensure that each link is smooth and correct, and remind customers to clear customs in time.

Procurement staff:

With more than 12 years of procurement experience, we focus on price evaluation and quality control of outsourced equipment and accessories, and provide customers with comprehensive supporting support.

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After-sales guarantee

After-sales service team:

We provide 7×24 hours online support service! After the equipment arrives at your factory, we will immediately start the in-depth cooperation mode to provide you with online installation and operation guidance to ensure rapid production.

Overseas on-site service:

Experienced technical engineers will go to the site to install and debug the equipment, and provide detailed operation training to help you use the equipment efficiently.

On-site service content:

Including mechanical structure, component adjustment, electrical switch operation, precautions and daily equipment maintenance training. Ensure that the equipment can operate stably for a long time in your hands.

Warranty policy:

Electrical components enjoy a 13-month warranty (calculated from the date of equipment shipment).

Lifetime service: 

We promise to support lifetime service! If you need to replace paid accessories or warranty accessories, we will arrange delivery as soon as possible, and the express delivery fee will be borne by the customer.

I'm waiting for you in the workshop:

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I'm waiting for you in the cloud:

We can make an appointment online at any time to learn about the equipment you are interested in, and then communicate and explain online face to face.

Tell me your specific needs at any time, and I can help you make a complete production line plan!

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