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automatic high speed flute laminator machine-0

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Automatic High-Speed Flute Laminator Machine

Model: MSGD-1450 / MSGD-1700
MSGD Series-Intelligent · High-speed · Stable · Servo-controlled Aligning · CE Standard

Introduction

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01-USAGE

The MSGD series automatic laminator is designed for high‑speed lamination of pre‑printed sheets onto bottom paper‑paper‑to‑corrugated (card/art paper/grey board) + (A/B/C/D/E/F flute) applications. It is the ideal core equipment for color‑box carton, luxury packaging, e‑commerce shipping box, food & beverage, cosmetics and pharma packaging producers.

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02-APPLICABLE MATERIALS

01-Upper (face) paper

Coated/art paper, offset printed paper (128–500gsm)

02-Bottom paper

High‑strength single‑face A/B/C/D/E/F flute corrugated board (3‑layer or 5‑layer)

03-Glue

Water‑based resin glue, starch glue (PH 6–8)

Automatic level control‑non‑stop replenishment during production

03-PARAMETER

Model MSGD‑1450 MSGD‑1700
Max Paper Size 1450×1450mm 1650×1650mm
Min Paper Size 360×360mm 380×380mm
Bottom Paper Thickness 350gsm–8mm 350gsm–8mm
Upper Paper Weight 150–700gsm 150–700gsm
Max Working Speed 11000sheets/h 11000sheets/h
Max Linear Speed 180m/min 180m/min
Laminating Accuracy ±0.5mm (standard) ±1mm (max) ±0.5mm/±1mm
Total Power 26 kw 28 kw
Power Supply 380 V AC/3P+N/50 Hz 380 V AC/3P+N/50 Hz
Machine Weight 8000kg 9000kg
Overall Dimension (L×W×H) 13970×2330×2550 mm 13970×2530×2550 mm
Container Loading 1 × 40HQ 1 × 40HQ

04-FEATURE HIGHLIGHTS

CNC-MACHINED ONE-PIECE SIDE WALL FOR LIFETIME ACCURACY

The main side‑walls are machined in a single set‑up on a large‑scale CNC machining center. Every bearing bore, shaft seat and mounting face is guaranteed within one reference‑the aligning accuracy stays stable through years of high‑speed running.

SERVO FRONT-DEGE FEEDING+PATENTED ALIGNMENT ALGORITHM

Bottom paper is fed by a servo‑driven front‑edge suction system; a self‑developed motion control system automatically calculates front‑lay and side‑lay positions in real time so that laminating accuracy of ±0.5 mm is maintained at full 11,000 sheets/h speed.

HIGH-SPEED 4 SUCTION/4 DELIVERY FEEDER HEAD

The upper‑paper feeder uses a dedicated high‑speed head with 4 lifting nozzles and 4 conveying nozzles. Whether paper is thin (128 gsm coated) or thick (500 gsm cardboard), sheets separate cleanly and travel forward smoothly.

PRE-STACKING(NON-STOP)PAPER LOADING -ZERO DOWNTIME

Both upper and bottom paper stations are equipped with pre‑stacking platforms. Operators load the next batch while production continues‑no need to stop the machine for paper change, dramatically boosting overall yield.

ONE-TOUCH SMART SETUP-JUST INPUT THE PAPER SIZE

Enter the sheet size on the touch screen; the system automatically adjusts feeder gauges, side lays and other reference positions. Job changeover time drops from 30+ minutes to just a few minutes.

STAINLESS-STEEL GLUING ROLLER WITH 8GSM PRECISION CONTROL

Special stainless‑steel roller with surface texture engineering delivers uniform glue film as thin as 8 g/㎡. Automatic liquid‑level probe replenishes glue continuously, preventing dry‑out and oversupply.

φ1000MM LARGE-DIAMETER TIMING BELT DRIVE FROM USA

Main power train uses imported American Gates timing belts‑accurate transmission, low vibration and low noise across the full speed range.

PLC INTELLIGENT TRACKING + AUTO FAULT DIAGNOSIS

Advanced PLC intelligent tracking keeps every relevant parameter configured for the current job. On‑screen fault display, automatic alarm and automatic shutdown protect the machine and the operator.

GRID-TYPE STRONG SUCTION FOR BOTTOM PAPER

Servo‑driven grid suction table combined with an electromagnetic valve prompt‑switch ensures the bottom sheet is fully adsorbed on every cycle‑no double‑sheet, no skip, no slippage even on wavy corrugated board.

CE‑COMPLIANT ELECTRICAL SYSTEM, REMOTE MONITORING READY

Electrical system is designed in accordance with European CE standard. Once networked, the machine supports remote diagnostics and remote maintenance‑our engineers can help troubleshoot from China without you paying travel costs.

05-DETAILS

Walk through the eight core assemblies. Each section contains an image of the actual part on the production line, followed by the technical highlights that make it different from a standard machine.

5.1 FEEDING UNIT‑UPPER PAPER FEEDER

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1.Dedicated high‑speed head‑4 lifting nozzles + 4 conveying nozzles, up to 11,000 sheets/h.

2.High‑strength turbine reducer for the lifting platform‑stable acceleration under high speed.

3.Pre‑stacking track lets operators load the next batch without stopping the machine.

5.2 GAP BRIDGE‑FISH-SCALE DELIVERY

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Bridge belt + fish-scale paper flow + photoelectric sensor

1.Fish‑scale (overlapping) paper feeding structure‑smoother, more stable, no jam at high speed.

2..Photoelectric detection triggers the bottom‑paper delivery only when the upper sheet arrives‑perfect synchronization.

5.3 BOTTOM PAPER FRONT SEAT

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Servo front-edge suction + adjustable knife + support rods (short + long paper)

1.Servo‑driven front‑edge feeding with adjustable suction‑handles wavy corrugated board smoothly.

2.Lead screw synchronous adjustment + bilateral limit stops ensure the cardboard remains straight, resulting in extremely minimal misregistration during lamination.

3.Knife‑type paper separator prevents double‑sheet feeding‑key to zero‑waste production.

4.Interchangeable support rod (short paper) and paper holder (long paper)‑one machine covers full size range.

5.All‑stainless‑steel metal components, wear‑resistant and rust‑proof, with precise and stable servo adjustment, and easy maintenance.

5.4 GLUING SECTION‑STAINLESS PRECISION ROLLER

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Stainless steel gluing roller + glue probe + pressure adjustment

1.Stainless steel gluing roll with special surface engineering‑glue amount adjustable down to 8 g/㎡ evenly.

2.Automatic liquid‑level probe replenishes glue non‑stop‑no interruption for glue refill.

3.Independent pressure knobs for gluing wheel and advancing wheel‑precisely calibrated per paper thickness.

5.5 ALIGNING SYSTEM‑SERVO-TRACKED SIDE LAY

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Front lay + dual side lays (servo tracking)

1.Self‑developed motion control system computes front‑lay and side‑lay positions in real time.

2.Both left and right side lays track the sheet through the entire aligning cycle‑±0.5 mm accuracy at full speed.

5.6 LAMINATING & PRESSING SECTION

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Long press bed with adjustable pressure

1.Long press bed with front‑and‑rear independent pressure adjustment‑accommodates every paper length and finish requirement.

2.Frequency‑controlled press motor + reducer combination‑quiet, stable, low maintenance.

5.7 CONTROL SYSTEM‑TOUCH SCREEN HMI+PLC

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Main touch screen HMI + main console (start/speed/emergency)

1.Touch screen HMI‑enter paper size once, the machine adjusts all gauges automatically.

2.Real‑time operating status display, automatic fault alarm, automatic shutdown.

3.CE‑compliant electrical design; supports remote monitoring & remote maintenance once networked.

5.8 DELIVERY & COLLECTION

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The main unit features a 35 mm die-cast steel plate, with independent control of the metering roller and the coating roller, and a fine-adjustment worm gear mechanism.

Delivery table + counter + neat stack

1.High synchronization accuracy: Dual drive system with gears and synchronous belts ensures zero speed deviation among rollers, eliminating misalignment‑related defects in laminating; low operating noise and long maintenance intervals.

2.Convenient fine adjustment: The brass worm gear allows independent adjustment of the nip gap, enabling easy switching between thin paper and thick corrugated board; after fine‑tuning, it locks securely to maintain consistent bonding accuracy during batch production.

3.Stable operation: A 35mm‑thick diesteel base ensures vibration‑free high‑speed operation, making it ideal for extended continuous runs. Equipped with 150mm‑diameter prepressing rollers and chromeplated, thickened pressure rollers.

4.Maintenance & upkeep: External bearing blocks replace the conventional design of embedded bearing housings in the side plates, allowing quick roller changes in just 5 minutes‑leading the industry in ease of maintenance.

1.Photoelectric counting mechanism‑automatic quantity tracking, one‑key batch reset.

2.Adjustable delivery table height‑matches downstream die‑cutting/auto‑blanking line seamlessly.


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